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Additive Manufacturing for Advance Applications: Technologies, Challenges and Case Studies
by Pawan Sharma Vishvesh BadhekaThe book discusses the latest trends such as 4D printing, wire arc additive manufacturing (WAAM), direct energy deposition, and topological optimization in additive manufacturing (AM), and its compliance with the ASTM/ISO standards. It further explains materials for additive manufacturing and the development of novel future materials.The focus of this book is to cover the fundamentals, principles, selection of material and equipment, and applications of additive manufacturing (AM) in a comprehensive manner. It will showcase information about the effective utilization of additive manufacturing for advanced applications in diverse areas such as biomedical, aerospace, automobile, defence, and reverse engineering. The other main features are- · Covers comprehensive discussion on the theoretical aspects of additive manufacturing such as sintering, diffusion, and photopolymerization. · Showcases applications of additive manufacturing in diverse fields including aerospace engineering, automotive engineering, biomedical engineering, and reverse engineering. · Presents case studies to showcase real-time problems and solutions using additive manufacturing. · Includes pedagogical features such as algorithms, exercises, and case studies. The text is primarily written for senior undergraduate, graduate students, and academic researchers in the fields of manufacturing engineering, industrial engineering, production engineering, mechanical engineering, and aerospace engineering.
Additive Manufacturing for Biocomposites and Synthetic Composites
by M. T. Mastura S. M. Sapuan R. A. IlyasAdditive Manufacturing for Biocomposites and Synthetic Composites focuses on processes, engineering, and product design applications of bio-composites and synthetic composites in additive manufacturing (AM). It discusses the preparation and material characterization and selection, as well as future opportunities and challenges. Reviews the latest research on the development of composites for AM and the preparation of composite feedstocks Offers an analytical and statistical approach for the selection of composites for AM, including characterization of material properties Emphasizes the use of environmentally friendly composites Analyzes the lifecycle including costs Considers potential new fibers, their selection, and future applications This book provides a comprehensive overview of the application of advanced composite materials in AM and is aimed at researchers, engineers, and advanced students in materials and manufacturing engineering and related disciplines.
Additive Manufacturing for Chemical Sciences and Engineering
by Suresh K. Bhargava Seeram Ramakrishna Milan Brandt Pr. SelvakannanThis book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.
Additive Manufacturing Handbook: Product Development for the Defense Industry (Systems Innovation Book Series)
by Adedeji B. Badiru David Liu Vhance V. ValenciaTheoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.
Additive Manufacturing Hybrid Processes for Composites Systems (Advanced Structured Materials #129)
by António Torres Marques Sílvia Esteves João P. T. Pereira Luis Miguel OliveiraThis book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.
Additive Manufacturing in Industry 4.0: Methods, Techniques, Modeling, and Nano Aspects (Advances in Manufacturing, Design and Computational Intelligence Techniques)
by Vipin Kumar Sharma Ashwani Kumar Manoj Gupta Vinod KumarThe text covers four important areas: digital manufacturing, modern manufacturing processes, modeling and simulation in smart industry, and nanotechnology. It further presents mathematical models to represent physical phenomena and applies modern computing methods and simulations in analyzing the same. The text covers key concepts such as abrasive flow machining (AFM), abrasive water jet (AWJ) machining, and hybrid machining for micro/nanomanufacturing. It will serve as an ideal reference text for senior undergraduate, graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering. Features Discusses sustainable development aspects of additive manufacturing in industry 4.0 Studies electrochemical machining processes for micro-machining Presents experimental Investigation of friction factor and heat transfer rate in the laminar regime Examines the mechanical and microstructural characterization of titanium chips using large strain machining Covers hybrid approaches like electrochemical machining and magnetic abrasive flow machining The book emphasizes linking the computer interface with the digital manufacturing process and their demonstration using commercially available software like Solid-Edge, ProE, and CATIA. It further discusses important aspects of digital manufacturing, advanced composites, artificial intelligence, and modern manufacturing processes.
Additive Manufacturing in Multidisciplinary Cooperation and Production (Springer Tracts in Additive Manufacturing)
by Igor Drstvensek Snehashis Pal Nataša Ihan HrenThis book publishes the latest findings and ideas in the field of additive manufacturing presented by authors from prominent institutions around the world at the iCAT 2023 conference. The authors address various technological and medical aspects, ranging from materials science to the specific behaviour of the technology under different working conditions. The book is divided into four sections, three of which are dedicated to the purely technological aspects of additive manufacturing, covering metal processes, polymer processes and simulation. The fourth part of the book is dedicated to the medical applications of additive manufacturing, covering areas ranging from orthopaedic surgeries to materials used in medical AM.Overall, the book provides insight into the current state of the science and applications of additive manufacturing.
Additive Manufacturing of Bio-implants: Design and Synthesis (Biomedical Materials for Multi-functional Applications)
by Amit Mahajan Sandeep Devgan Redouane ZitouneThis contributed volume presents the latest research on additive manufacturing (AM) or 3D printing, one of the key techniques of novel medical devices, which can process complicated or customized structures to match the properties of human tissues. AM allows for the fabrication of devices with optimal architectures, complicated morphologies, surface integrity, and regulated porosity and chemical composition. Various AM methods can now consistently fabricate dense products for a variety of materials, comprising steels, titanium alloys, Co-Cr alloys, metal-based composites, and nanocomposites. This book elucidates the chronology of various techniques that are categorized under additive manufacturing. Moreover, the futuristic techniques or advancements in this area are also described. The available literature focuses on the microstructure and various properties of 3D-printed alloys. However, the research on the wear characteristics, corrosion resistance, and biocompatibility of 3D-printed technology for biomedical applications is limited. This book comprises the helicopter view of different surface analysis trends of additive manufactured alloys. The book can be a valuable reference for beginners, researchers, and professionals interested in bioimplant manufacturing and allied fields.
Additive Manufacturing of Emerging Materials
by Bandar AlMangourThis book provides a solid background for understanding the immediate past, the ongoing present, and the emerging trends of additive manufacturing, with an emphasis on innovations and advances in its use for a wide spectrum of manufacturing applications. It contains contributions from leading authors in the field, who view the research and development progress of additive manufacturing techniques from the unique angle of developing high-performance composites and other complex material parts. It is a valuable reference book for scientists, engineers, and entrepreneurs who are seeking technologically novel and economically viable innovations for high-performance materials and critical applications. It can also benefit graduate students and post-graduate fellows majoring in mechanical, manufacturing, and material sciences, as well as biomedical engineering.
Additive Manufacturing of Metal Alloys 1: Processes, Raw Materials and Numerical Simulation
by Patrice Peyre Éric CharkalukOver the last decade or so, additive manufacturing has revolutionized design and manufacturing methods by allowing more freedom in design and functionalities unattainable with conventional processes. This has generated extraordinarily high interest in both industrial and academic communities.Additive Manufacturing of Metal Alloys 1 puts forward a state of the art of additive manufacturing and its different processes, from metallic raw materials (in the form of powder or wire) to their properties after elaboration. It analyzes the physics and the modelling of existing AM processes as well as future elaboration processes.Using a balanced approach encapsulating basic notions and more advanced aspects for each theme, this book acts as a metal additive manufacturing textbook, as useful to professionals in the field as to the general public.
Additive Manufacturing of Metal Alloys 2: Microstructures, Post-processing and Use Properties
by Patrice Peyre Éric CharkalukOver the last decade or so, additive manufacturing has revolutionized design and manufacturing methods by allowing more freedom in design and functionalities unattainable with conventional processes. This has generated extraordinarily high interest in both industrial and academic communities. Additive Manufacturing of Metal Alloys 2 puts forward a state of the art of additive manufacturing and its different processes, from metallic raw materials (in the form of powder or wire) to their properties after elaboration. It analyzes the microstructures and post-processing of existing AM materials as well as their use properties. Using a balanced approach encapsulating basic notions and more advanced aspects for each theme, this book acts as a metal additive manufacturing textbook, as useful to professionals in the field as to the general public.
Additive Manufacturing of Metals: The Technology, Materials, Design and Production (Springer Series in Advanced Manufacturing)
by Francisco Medina Li Yang Keng Hsu Brian Baughman Donald Godfrey Mamballykalathil Menon Soeren WienerThis book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners
Additive Manufacturing of Metals: From Fundamental Technology to Rocket Nozzles, Medical Implants, and Custom Jewelry (Springer Series in Materials Science #258)
by John O. MilewskiThis engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.
Additive Manufacturing of Polymers for Tissue Engineering: Fundamentals, Applications, and Future Advancements (Sustainable Manufacturing Technologies)
by Atul Babbar Ranvijay Kumar Vikas Dhawan Nishant Ranjan Ankit SharmaApplication of additive manufacturing and tissue engineering in the fields of science and technology enables the manufacturing of biocompatible, customized, reliable, and cost-effective parts, restoring the functionality of a failed human body part. This book offers a platform for recent breakthroughs in additive manufacturing related to biomedical applications. This book highlights some of the top innovations and advances in additive manufacturing and processing technologies that are the future of the manufacturing industry while also presenting current challenges and opportunities regarding the choice of material. This book includes areas of applications such as surgical guides, tissue regeneration, artificial scaffolds, implants, and drug delivery and release. Throughout the book, an emphasis is placed on rapid tooling for engineering applications. Additive Manufacturing of Polymers for Tissue Engineering: Fundamentals, Applications, and Future Advancements acts as a first-hand source of information for academic scholars and commercial manufacturers as they make strategic manufacturing and development plans.
Additive Manufacturing Processes
by Sanjay KumarThis book provides a single-source reference to additive manufacturing, accessible to anyone with a basic background in engineering and materials science. Unlike other books on additive manufacturing that include coverages of things such as machine architecture, applications, business and present market conditions, this book focuses on providing comprehensive coverage of currently available additive manufacturing processes. All processes are explained with the help of various, original diagrams, useful for beginners and advanced researchers alike.Provides comprehensive coverages of all current processes available in additive manufacturing;Explains processes with the help of various original diagrams;Explains future process development at the last chapter, providing research outlook;Includes extensive references at the end of each chapter for further reading of original research.
Additive Manufacturing Processes in Biomedical Engineering: Advanced Fabrication Methods and Rapid Tooling Techniques (Sustainable Manufacturing Technologies)
by Atul Babbar Ankit Sharma Vivek Jain Dheeraj GuptaThis book covers innovative breakthroughs in additive manufacturing processes used for biomedical engineering. More and more, 3D printing is selected over traditional manufacturing processes, especially for complex designs, because of the many advantages such as fewer restrictions, better production cost savings, higher quality control, and accuracy. Current challenges and opportunities regarding material, design, cost savings, and efficiency are covered along with an outline of the most recent fabrication methods used for converting biomaterials into integrated structures that can fit best in anatomy while still obtaining the necessary architecture, mechanical reliability, biocompatibility, and anti-bacterial characteristics needed. Additional chapters will also focus on selected areas of applications such as bionics, affordable prostheses, implants, medical devices, rapid tooling, and drug delivery. Additive Manufacturing Processes in Biomedical Engineering: Advanced Fabrication Methods and Rapid Tooling Techniques acts as a first-hand reference for commercial manufacturing organizations which are mimicking tissue organs by using additive manufacturing techniques. By capturing the current trends of today’s manufacturing practices this book becomes a one-stop resource for manufacturing professionals, engineers in related disciplines, and academic researchers.
Additive Manufacturing Quantifiziert: Visionäre Anwendungen und Stand der Technik
by Roland Lachmayer Rene Bastian LippertDieses Buch zeigt Untersuchungen verschiedener Additive Manufacturing Technologien f#65533;r den industriellen Einsatz. Aus Sicht der Produktentwicklung werden Aspekte zur Beeinflussung der Wertsch#65533;pfungskette, technische und wirtschaftliche Einflussfaktoren f#65533;r die industrielle Anwendung sowie Konfektionierungs- und Nachbearbeitungsprozesse zur Verbesserung der Bauteilqualit#65533;t spezifiziert. Zur Evaluation der Einsatzpotentiale werden weiterhin Methoden und Werkzeuge f#65533;r die Bauteilgestaltung sowie zur Prozessanalyse und -optimierung dargestellt. Die Realisierung ge#65533;nderter Gestaltungsziele, wie beispielsweise die Herstellung von Ultra-Leichtbau-Komponenten, wird ferner durch den Einsatz neuer Werkstoffe analysiert. Anhand diverser Fallstudien aus Forschung und Industrie werden aktuelle Einsatzgebiete des Additive Manufacturing dargestellt sowie k#65533;nftige Entwicklungen f#65533;r den Praxiseinsatz beschrieben.
Additive Manufacturing, Second Edition
by Amit Bandyopadhyay Susmita BoseThe field of additive manufacturing is growing dynamically as the interest is persisting from manufacturing sector, including other sectors as well. Conceptually, additive manufacturing is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Second edition of Additive Manufacturing highlights the latest advancements in the field, taking an application oriented approach. It includes new material on traditional polymer based rapid prototyping technologies, additive manufacturing of metals and alloys including related design issues. Each chapter comes with suggested reading, questions for instructors and PowerPoint slides.
Additive Manufacturing Solutions
by Sanjay KumarThis book serves as an accelerated learning tool for students of Additive Manufacturing. The author presents key aspects of the subject in the form of questions and answers, so learners in a variety of contexts can find answers quickly to their specific question. Solutions to a variety of current, challenging problems are presented, clarified with examples, illustrations and copious references for more thorough investigation of the specific topic.Offers a unique, accelerated learning tool for students of Additive Manufacturing, presenting the subject in the form of questions and answers;Provides solutions to today’s challenging problems in additive manufacturing, using examples, illustrations and references;Includes coverage of various aspects of additive manufacturing, such as materials, design, applications, post-process and digital manufacturing.
Additive Manufacturing Technologies: Rapid Prototyping To Direct Digital Manufacturing
by Ian Gibson David Rosen Brent Stucker Mahyar KhorasaniThis textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems.Reflects recent developments and trends and adheres to the ASTM, SI and other standards;Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more;Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.
Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing
by Ian Gibson David W. Rosen Brent StuckerAdditive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing deals with various aspects of joining materials to form parts. Additive Manufacturing (AM) is an automated technique for direct conversion of 3D CAD data into physical objects using a variety of approaches. Manufacturers have been using these technologies in order to reduce development cycle times and get their products to the market quicker, more cost effectively, and with added value due to the incorporation of customizable features. Realizing the potential of AM applications, a large number of processes have been developed allowing the use of various materials ranging from plastics to metals for product development. Authors Ian Gibson, David W. Rosen and Brent Stucker explain these issues, as well as: Providing a comprehensive overview of AM technologies plus descriptions of support technologies like software systems and post-processing approaches Discussing the wide variety of new and emerging applications like micro-scale AM, medical applications, direct write electronics and Direct Digital Manufacturing of end-use components Introducing systematic solutions for process selection and design for AM Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing is the perfect book for researchers, students, practicing engineers, entrepreneurs, and manufacturing industry professionals interested in additive manufacturing.
Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing
by David Rosen Ian Gibson Brent StuckerThis book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered
Additive Manufacturing Technology: Design, Optimization, and Modeling
by Kun ZhouAdditive Manufacturing Technology Highly comprehensive resource covering all key aspects of the current developments of additive manufacturing Additive Manufacturing Technology: Design, Optimization, and Modeling provides comprehensive and in-depth knowledge of the latest advances in various additive manufacturing technologies for polymeric materials, metals, multi-materials, functionally graded materials, and cell-laden bio-inks. It also details the application of numerical modeling in facilitating the design and optimization of materials, processes, and printed parts in additive manufacturing. The topics covered in this book include: Fundamentals and applications of 4D printing, 3D bioprinting of cell-laden bio-inks, and multi-material additive manufacturing Alloy design for metal additive manufacturing, mechanisms of metallurgical defect formation, and the mechanical properties of printed alloys Modified inherent strain method for the rapid prediction of residual stress and distortion within parts fabricated by additive manufacturing Modeling of the different stages in polymer and metal additive manufacturing processes, including powder spreading, melting, and thermal stress evolution By providing extensive coverage of highly relevant concepts and important topics in the field of additive manufacturing, this book highlights its essential role in Industry 4.0 and serves as a valuable resource for scientists, engineers, and students in materials science, engineering, and biomedicine.
Additive Manufacturing with Medical Applications
by Rajendra M. BelokarThis reference text discusses integrated approaches to improve the objectives of additive manufacturing in medical application. The text covers case studies related to product design and development, discuses biomaterials, applications of artificial intelligence and machine learning using additive manufacturing techniques. It covers important topics including 3D printing technology, materials for 3D printing in medicine, rapid prototyping in clinical applications, and use of additive manufacturing in customized bone tissue engineering scaffold. The text- Discusses additive manufacturing techniques and their utilization in medical applications. Covers important applications of additive manufacturing in the fields of medicine, education and space industry. Explores regulatory challenges associated with the emergence of additive manufacturing. Examines the use of rapid prototyping in clinical applications. The text will serve as a useful reference guide for graduate students and academic researchers in the fields of industrial engineering, manufacturing science, mechanical engineering, and aerospace engineering. This book discusses important application areas of additive manufacturing, including medicine, education, and the space industry, this reference text will be a serve as a useful text for graduate students and academic researchers in the fields of industrial engineering, manufacturing science, mechanical engineering, and aerospace engineering.
Additive Manufacturing with Metals: Design, Processes, Materials, Quality Assurance, and Applications
by Sanjay Joshi Richard P. Martukanitz Abdalla R. Nassar Pan MichalerisThis textbook and reference provides a comprehensive treatment of additive manufacturing (AM) for metals, including design and digital work flows, process science and reliability, metallic systems, quality assurance, and applications. The book is rooted in the fundamental science necessary to develop and understand AM technologies, as well as the application of engineering principles covering several disciplines to successfully exploit this important technology. As additive manufacturing of metals is the fastest growing subset of this transformative technology, with the potential to make the widest impact to industrial production, Metals Additive Manufacturing: Design, Processes, Materials, Quality Assurance, and Applications is ideal for students in a range of engineering disciplines and practitioners working in aerospace, automotive, medical device manufacturing industries.