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Industrial Problem Solving Simplified
by Ralph R. PawlakIndustrial Problem Solving Simplified provides a roadmap for solving manufacturing problems. Containing numerous examples of actual problems and their solutions in various industrial environments, it is for novice as well as experienced manufacturing owners, managers, quality representatives, consultants, trainers, and procurement professionals. Author Ralph Pawlak's roadmap is a proven system that has been used to eliminate major manufacturing problems in electronics, casting, blow molding, and assembly operations. What's more, it has been used effectively in the manufacture of toys, juvenile products, chemicals, automotive engines, and innumerable components of many manufacturing facilities--and in the U. S. , Canada, China, and Europe. The book's insights into problem causes and the methods to solve them once and for all are applicable to most problems in most industries. Pawlak, with decades of experience as manager of manufacturing, quality, and plant engineering for General Motors, Fisher Price, Vibratech, and others, offers tools to solve problems and shows how to use them. You'll learn how to use tools like quality check sheets, flow diagrams, concept sheets, duo diagrams, variation plots, sketches, sum-of-extremes tests, good versus bad comparisons, fractionals with interactions, and many-level checks. What's more, these are tools anyone can put to good use today. No special knowledge of statistics, or advanced math or engineering, is required. If you can add, subtract, multiply, and divide--and use your eyes and ears--you can learn to solve industrial problems like a pro. This book will help you: 1. Clarify the conditions that cause problems 2. Define the cause of problems 3. Generate clues as to the causes of problems and their solutions 4. Collect accurate and relevant data 5. Use specific tools to solve problems effectively 6. Establish consistent work processes to ensure problems do not return Industrial Problem Solving Simplified will empower you and your people not just to solve manufacturing problems but optimize processes, improve productivity, and save money. With the plans, examples, and worksheets in this book, you will become a proficient problem solver. What you'll learn How to determine problem causes How to identify defects How to manage the problem and its solution through data collection and clue generation How to use simple analysis tools How to establish a consistent work process to maintain improvements after the problem is solved Who this book is for Owners, managers, line workers, quality controllers, consultants, trainers, purchasing agents, and others in any company that has manufacturing facilities in house or outsourced. Table of Contents Define the Problem Define Fault Characteristics Construct a Concept Sheet Develop a Plan of Attack Collect Relevant Data Clue Generation Choose and Use Analysis Tools Use Innovative Analysis Tools Establish Consistent Work Patterns Many-Level Reviews Summary Fractional Explained Interaction Explained Cracked or Broken Example Torque to Turn Example Confirmation of Sum of Ends Test Definitions
Industrial Process Identification and Control Design
by Furong Gao Tao LiuIndustrial Process Identification and Control Design is devoted to advanced identification and control methods for the operation of continuous-time processes both with and without time delay, in industrial and chemical engineering practice. The simple and practical step- or relay-feedback test is employed when applying the proposed identification techniques, which are classified in terms of common industrial process type: open-loop stable; integrating; and unstable, respectively. Correspondingly, control system design and tuning models that follow are presented for single-input-single-output processes. Furthermore, new two-degree-of-freedom control strategies and cascade control system design methods are explored with reference to independently-improving, set-point tracking and load disturbance rejection. Decoupling, multi-loop, and decentralized control techniques for the operation of multiple-input-multiple-output processes are also detailed. Perfect tracking of a desire output trajectory is realized using iterative learning control in uncertain industrial batch processes. All the proposed methods are presented in an easy-to-follow style, illustrated by examples and practical applications. This book will be valuable for researchers in system identification and control theory, and will also be of interest to graduate control students from process, chemical, and electrical engineering backgrounds and to practising control engineers in the process industry.
Industrial Process Sensors
by David M. ScottAs manufacturing processes become increasingly complex, industry must rely on advanced sensor technology and process control to improve efficiency and product quality. Processes now need a variety of on-line measurements, such as film thickness, particle size, solids concentrations, and contamination detection. Industrial Process Sensors provides a coherent review of the physical principles, design, and implementation of a wide variety of in-process sensors used to control manufacturing operations. Real data from commercial installations illustrates the operation and limitations of these devices. The book begins with a review of the basic physics of sound, light, electricity, and radiation, with a focus on their role in sensor devices. The author introduces the generic sensor model and discusses the propagation of measurement errors. He goes on to describe conventional process sensors that measure temperature, pressure, level, and flow. The second half of the book focuses on more advanced topics, such as particle size measurement in slurries and emulsions, tomography and process imaging of manufacturing operations, on-line measurement of film thickness, identification of polymer type for recycling, and characterization of reinforced polymers and composites. By exploring both theory and final implementation of sensors used to control industrial manufacturing processes, Industrial Process Sensors provides the information you need to develop solutions to a wide range of industrial measurement needs.
Industrial Products: A Guide to the International Marketing Economics Model
by Hans Jansson Erdener KaynakAuthor Jansson merges different perspectives and ideas into a powerful theory on international marketing of industrial products, mainly modern approaches from marketing, organization theory, and institutional economic theory. He combines micro and macro approaches, which is rarely done in marketing and economics. Industrial Products illustrates this new framework with a detailed account of the experiences of thirteen West-European Transnational Corporations in industrial markets in South East Asia.
Industrial Project Management: Concepts, Tools, and Techniques
by Adedeji Badiru Abidemi Badiru Adetokunboh BadiruBook of the Month Award---Industrial Engineering Magazine Whatever your business, getting the work done on time can make or break your organization. The faster the world moves, the more this becomes important. The expanding utility and relevance of project management has lead to its emergence as a separate body of knowledge embraced by various disc
Industrial Project Management: Planning, Design, And Construction
by Stefano TonchiaThis book describes the principles and techniques in Project Management as applied to Engineering & Construction Contracts (ECC), conforming with relevant international standards (PMI - IPMA - ISO 21500), and pursuing a fully company-wide, process-based, multi-project approach.Uniquely, the book combines Project Management fundamentals with international contracting practices, which shape the planning, design and construction of large and complex works (such as plants, machinery, infrastructures and buildings) worldwide. The rigorous academic approach is mixed with the managerial contributions of Danieli, one of the world’s top three suppliers of plants and equipment to the metals industry.The book has been updated to reflect the PMBOK 6th edition (September 2017), presents best practices in PM from around the globe, and addresses new trends in PM such as Agile, SCRUM, etc. Lastly, a dedicated section covers the professional use of the reference software Microsoft Project.
Industrial Property Markets in Western Europe
by Barry Wood Richard WilliamsAn important reference book both now and post 1992. It gives a clear introduction to the industrial property market in Europe and provides the information needed to understand each country's system of planning and property development.
Industrial Reliability and Safety Engineering: Applications and Practices (Advanced Research in Reliability and System Assurance Engineering)
by Dilbagh Panchal Mangey Ram Prasenjit Chatterjee Anish Kumar SachdevaThis book addresses the reliability, risk, and safety issues of real industrial systems with application of the latest reliability and risk-based modeling. Related topics such as maintenance decision-making and risk and safety modeling are also addressed with the implementation of decision-making techniques. The book provides real-life studies on industrial operations along with solutions. It discusses modeling and optimization of reliability and safety aspects in industry and covers reliability maintenance issues in process industries. The book goes on to present cost optimization, life cycle costing analysis, and multi-criteria decision making (MCDM) application for risk and safety analysis. Academic institutions, students, professionals, large companies involved in engineering sciences, research scholars, and investigators working in the domain of Reliability and Safety Engineering and its allied domains will find this book useful.
The Industrial Revolution
by Jenn Vaughn Carla MooneyImagine a world without brand-name products! Before the Industrial Revolution it was not possible to produce enough of the same item to have a brand, but in 100 years the world changed from make-your-own everything to a society of manufactured goods. The Industrial Revolution: Investigate How Science and Technology Changed the World introduces the dynamic individuals who led this revolution and how their innovations impacted the lives of everyone, rich and poor, city-dwellers and farmers alike. Elements of history, biography, civics, science, and technology combine with activity-driven enrichment projects that kids can do with minimal supervision. Activities include creating a water-powered wheel, designing a steam ship, building a telegraph machine, and making a pinhole camera.
Industrial Revolution in Knowledge Management and Technology (SpringerBriefs in Applied Sciences and Technology)
by Azman Ismail Fatin Nur Zulkipli Jimisiah Jaafar Andreas ÖchsnerThis book addresses various aspects of knowledge management and technological advances that are driving the ongoing industrial revolution. This revolution is being driven by the rapid development of several key technologies, particularly in the areas of artificial intelligence, robotics, Big Data, the Internet of Things, nanotechnology, and biotechnology. Another most important and useful concept is knowledge management because modern organizations rely on knowledge and its development to achieve long-term benefits. Therefore, different research directions can have a significant impact on the industrial revolution and its results.
Industrial Robotics Control: Mathematical Models, Software Architecture, and Electronics Design (Maker Innovations Ser.)
by Fabrizio FrigeniBuild a complete control system for industrial robots, learning all the theory and practical tips from the perspective of an automation engineer. Explore the details of kinematics, trajectories, and motion control, and then create your own circuit board to drive the electric motors and move the robot.After covering the theory, readers can put what they’ve learned in practice by programming a control firmware for the robot. Each software component is described in detail, from the HMI and the interpreter of motion commands, to the servo loop controller at the core of each servo drive. In particular, the author presents the commutation algorithm and the servo loop controller for brushless synchronous motors, which are typically employed in robotics applications. Readers will also learn how to calibrate the robot, commission it to the end-user, and design a digital twin to test and monitor the entire workcell in a safe simulated environment. Finally, the book delves into hardware, covering how to select and use electric motors and encoders, how to build servo drives and motion controllers, and how to design your own PCBs. Different electronic components and their application circuits are analyzed, showing the advantages and drawbacks of each. By the end of the book you should be able to design and build electronic boards and write their core firmware to control any kind of industrial robot for all sorts of different practical applications. What you’ll learn Solve kinematics models of robotsGenerate safe paths and optimal motion trajectoriesCreate a digital twin of your robot to test and monitor its movementsMaster the electronic commutation and closed-loop control of brushless motorsDesign electronics circuit boards for motion applications Who This Book Is For Robotics engineers (and students) who want to understand the theory behind the control of robotics arms, from the kinematic models of their axes to the electronic commutation of their motors. Some basic calculus and linear algebra is required for the understanding of the geometrical framework, while some electronics foundations are helpful to grasp the details of the circuits design.
Industrial Robotics Fundamentals: Theory And Applications
by Larry T. Ross Stephen W. Fardo Michael F. WalachRobotics: Theory and Industrial Applications is an introduction to the principles of industrial robotics, related systems, and applications. This text is a comprehensive tool in learning the technical aspects of robotics and includes coverage of power supply systems, degrees of freedom, programming methods, sensors, end effectors, implementation planning, and system maintenance. Each chapter begins with an outline of topics, learning objectives, and a listing of technical terms. The key concepts are discussed using a systems approach to enhance student learning. <P><P> The second edition is updated with full-color illustrations and photos that reflect changes in both the field of robotics and technology in general. The content has been revised to keep pace with robotic technology and reorganized to maximize student comprehension. Various features throughout the text address special interest topics, including pioneers in the field of robotics, careers in robotics, and exciting applications of robotic technology.
Industrial Robotics Fundamentals: Theory And Applications
by Larry T. Ross Stephen W. Fardo & Michael F. WalachIndustrial Robotics Fundamentals is an introduction to the principles, systems, and applications for industrial robotics or autonomous machines. The technical aspects of industrial robotics are covered in four units: Principles of Robotics; Power Supplies and Movement Systems; Sensing and End-of-Arm Tooling; and Control Systems and Maintenance. This 4th edition reflects new evolutions in the industrial robotics field, including coverage of Industry 4.0, the Industrial Internet of Things (IIoT), and Light Detection and Ranging (LiDAR). Special features address pioneers in the field, careers in the industry, and applications of technology, including robot lawnmowers and machine-to-machine communications.
Industrial Scale Inhibition: Principles, Design, and Applications
by Ibrahim Yahia YaagoobLearn the synthesis, characterization, scaling mechanisms, and applications of green antiscalants to be utilized in modern industrial platforms Scale formation, or mineral accumulation on the interior surfaces of water lines and containers, is a serious and expensive hazard in numerous industries. The prevention and elimination of scales has long been a major project demanding the production of antiscalant materials; increasing awareness of the toxicity of traditional antiscalants, however, and rising environmental consciousness has increased demand for green antiscalants. It’s an exciting time for new chemists and chemical engineers to get involved in this growing field. Industrial Scale Inhibition provides a comprehensive introduction to existing and ongoing developments in green antiscalants. With coverage of synthesis, characterization, and many more subjects, it promises to make a serious contribution to environmentally conscious industry. The range of environmentally alternatives to traditional toxic antiscalants is explored and analyzed in this crucial volume. Industrial Scale Inhibition readers will also find: Detailed coverage of both synthetic and natural antiscalantsUp-to-date reference material including pertinent websites and connections to the latest researchAnalysis of plant extracts, natural polymers, oleochemicals, and many more Industrial Scale Inhibition is a useful reference for chemists and chemical engineers working in research and development and academia, as well as high-level researchers working in the fields of material science and engineering, nanotechnology, energy, environment, colloid sciences, among others.
Industrial Scale Natural Products Extraction
by Hans-Jörg Bart Stephan PilzCovering the latest technologies in process engineering, this handbook and ready reference features high pressure processing, alternative solvents and processes, extraction technologies and biotransformations -- describing greener, more efficient and sustainable techniques. The result is an expert account of engineering details from lab-scale experiments to large-scale industrial design. The major focus is on the engineering aspects of extraction with organic and supercritical solvents, ionic liquids or surfactant solutions, and is supplemented by aspects of both up- and downstream processing, biotransformation, as well as a survey of typical products in food, pharmaceutical and cosmetic applications. This is rounded off by market developments, economic considerations and regulations requirements in the field Authored by experts from leading industrial and academic institutions, this is essential reading for the hands-on scientist and office manager alike.
Industrial Sensors and Controls in Communication Networks: From Wired Technologies To Cloud Computing And The Internet Of Things (Computer Communications and Networks)
by Dong-Seong Kim Hoa Tran-DangThis informative text/reference presents a detailed review of the state of the art in industrial sensor and control networks. The book examines a broad range of applications, along with their design objectives and technical challenges. The coverage includes fieldbus technologies, wireless communication technologies, network architectures, and resource management and optimization for industrial networks. Discussions are also provided on industrial communication standards for both wired and wireless technologies, as well as for the Industrial Internet of Things (IIoT).Topics and features: describes the FlexRay, CAN, and Modbus fieldbus protocols for industrial control networks, as well as the MIL-STD-1553 standard; proposes a dual fieldbus approach, incorporating both CAN and ModBus fieldbus technologies, for a ship engine distributed control system; reviews a range of industrial wireless sensor network (IWSN) applications, from environmental sensing and condition monitoring, to process automation; examines the wireless networking performance, design requirements, and technical limitations of IWSN applications; presents a survey of IWSN commercial solutions and service providers, and summarizes the emerging trends in this area; discusses the latest technologies and open challenges in realizing the vision of the IIoT, highlighting various applications of the IIoT in industrial domains; introduces a logistics paradigm for adopting IIoT technology on the Physical Internet.This unique work will be of great value to all researchers involved in industrial sensor and control networks, wireless networking, and the Internet of Things.
Industrial Shift: The Structure of the New World Economy
by Joe AtikianThis unique macro level analysis of the world's industrial structure reveals that ongoing advances in agriculture and manufacturing underpin the majority of growing economies.
Industrial Solid Waste Recycling in Western China
by Fenglan Han Lan'er WuThis book introduces the latest results in research and practice of industrial solid waste recycling in China's western regions, where more than 50% of the waste in the whole country was produced. With rapid development in recent years, the massive industrial solid waste has become a serious problem in China. This book summarizes information and results of several National Research Programs of China concerning the typical solid wastes of the metallurgical and energy industry in western China, such as magnesium slag, manganese slag, acid sludge of lead and zinc smelting, fly ash, steel slag and carbide slag. It will be highly beneficial to scholars and engineers of environmental science and engineering.
Industrial Starch Debranching Enzymes
by Jing Wu Wei XiaThe book presents a systematic and detailed introduction on starch debranching enzymes concerning the classification, biochemical properties, features on sequences and structures, enzyme engineering, production, and current applications. All relevant contents are organized to focus on characteristics, productions and industrial applications of the starch debranching enzymes. It is purposed to deepen the understandings on the pre-existing researches, developments, and bottlenecks, and also to discuss the research hotspots and application perspectives of starch debranching enzymes. The book is written for researchers, professional/practitioners and graduate students in the field of enzymology, microbiology, and food science etc.
Industrial Steam Systems: Fundamentals and Best Design Practices
by Mojtaba SabetThis clear, easy-to-follow handbook is a useful resource for engineers, architects, and plant operators. A one-stop reference for beginners and advanced readers alike, it describes industrial steam systems design and operation in simple steps. The book explains the system fundamentals, system setup, and required equipment, building, mechanical, and other code requirements, and details the execution of a sample project. It also explains the equipment operation principle and describes best design practices for system setup, piping and instrumentation, equipment sizing, pipe sizing, and equipment selection.
Industrial Symbiosis for the Circular Economy: Operational Experiences, Best Practices and Obstacles to a Collaborative Business Approach (Strategies for Sustainability)
by Roberta Salomone Andrea Raggi Andrea Cecchin Pauline Deutz Laura CutaiaThe book is designed to help public and private decision-makers and academics deepen their knowledge and understanding of the contexts, obstacles and challenges of a variety of business types involved in Industrial Symbiosis and Circular Economy practices.Industrial Symbiosis is reported in the Action Plan on the Circular Economy developed by the European Commission in 2015 (COM / 2015/0614 final) and in its revision of 14 March 2017, but relatively little is known of how these practices start, develop or fail, and mutate in a rapidly changing context.Including selected contributions presented at the 24th ISDRS 2018 Conference, “Actions for a Sustainable World: from theory to practice” in the two theme tracks “5c. Circular economy, zero waste & innovation” and “5g. Industrial symbiosis, networking and cooperation as part of industrial ecology”, this book offers a transdisciplinary perspective on real experiences of industrial symbiosis, performed both by industries and the scientific community, best practices, success and unsuccessful cases (implemented or under implementation), with the final aim to promote the adoption of Industrial Symbiosis as an operational and systematic tool for the Circular Economy. In particular, a focus on the environmental, social, and economic impact of Circular Economy and Industrial Symbiosis practices, and how those impacts may be context and/or scale dependent is given.
Industrial Technology Assessments: An Evaluation of the Research Program of the Office of Industrial Technologies
by Committee on Industrial Technology AssessmentsAn Evaluation of the Research Program of the Office of Industrial Technologies
Industrial Transformation: Implementation and Essential Components and Processes of Digital Systems (Advances in IoT, Robotics, and Cyber Physical Systems for Industrial Transformation)
by Om Prakash JenaThis book focuses on industrial development, design, implementation, and transformation using technologies such as Artificial Intelligence, Machine Learning, the Internet of Things (IoT), Big Data Analysis, and Blockchain. It incorporates complex processes, functions, and various other elements as one central component of digital systems. Industrial Transformation: Implementation and Essential Components and Processes of Digital Systems discusses the industry transformation aligned with the computerization of manufacturing and the required skills needed to build a new workforce. This book covers the role that AI plays in the management of resource flow and decision-making in the transformation of operations, as well as supply chain management. It presents sustainability and efficiency with IoT, Machine Learning, Data Analysis, and Blockchain technologies as it focuses on industrial development, design, and implementation. This book showcases the incorporation of complex processes and functions as one central component of digital systems and explores current trends that are working to accelerate industrial transformation. Case studies are also included, depicting the technologies that are influencing the transition into the fourth Industrial Revolution, such as industrial infrastructure, biodiversity, and enhanced productivity. This book is aimed at researchers, scholars, and students that require real-time knowledge and applications where the transformation and implementation of digital systems in the manufacturing sector are needed.
Industrial Tribology: Tribosystems, Friction, Wear and Surface Engineering, Lubrication
by Kirsten Bobzin Thorsten Bartels Theo MangIntegrating very interesting results from the most important R & D project ever made in Germany, this book offers a basic understanding of tribological systems and the latest developments in reduction of wear and energy consumption by tribological measures. This ready reference and handbook provides an analysis of the most important tribosystems using modern test equipment in laboratories and test fields, the latest results in material selection and wear protection by special coatings and surface engineering, as well as with lubrication and lubricants. This result is a quick introduction for mechanical engineers and laboratory technicians who have to monitor and evaluate lubricants, as well as for plant maintenance personnel, engineers and chemists in the automotive and transportation industries and in all fields of mechanical manufacturing industries, researchers in the field of mechanical engineering, chemistry and material sciences.
Industrial Tribology: Sustainable Machinery and Industry 4.0 (Manufacturing Design and Technology)
by Jitendra Kumar Katiyar Alessandro Ruggiero T.V.V.L.N. Rao J. Paulo DavimCovering energy-saving technologies and how these are incorporated into component design, this book is relevant to many industries, including automotive engineering, and discusses the topical issue of sustainability in industry. This book details recent fundamental developments in the field of tribology in industrial systems.Tribology has advanced significantly in recent years. Tribological performance depends on external parameters such as contact pressure at the interface, system temperature, relative speed between bodies and contact behaviour. Through ensuring that mechanisms work in an energy-efficient manner and minimizing wear, engineers should seek to implement the study of tribology to improve the life of machinery within industry. Essential to the study of component design and condition monitoring, the book touches upon topics such as gears, bearings and clutches. Additionally, it discusses tribology’s relation to Industry 4.0 and incorporates the results from cutting-edge research.Industrial Tribology: Sustainable Machinery and Industry 4.0 will be of interest to all engineers working in industry and involved in mechanical engineering, material engineering, mechanisms and component design and automotive engineering.